Prototyping – BUSSE Design+Engineering

Our Service Offer

+ Functional, Design and Show Models
+ Near-series Prototypes
+ Individual Part Production
+ Assembly of Components
+ Small Batch Production

OUR COMPETENCIES & CAPACITIES

We are your competent partner for small batch production, assembly and single part production, as well as near-series prototypes and models accompanying development.

BUSSE Production offers machines, technical equipment as well as manpower and know-how on more than 1,000 m² to manufacture demanding small series as well as near-series prototypes and models accompanying development.

We combine all the necessary machining methods and process steps up to painting and final acceptance with cross-industry experience under one roof.

+ Machining, conventional and CNC
+ Milling of free-form surfaces with multi-sided machining
+ Sheet metal working*, flowdrill, welding
+ Painting (also special paints such as EMC, Soft-Touch, Nextel etc.)
+ Grinding, polishing, surface finishing
+ Cross-material assembly of subassemblies
+ Rapid prototyping: SLS, STL, DLP, CUSING etc.*
+ Injection molding up to 180 g in small series, vacuum molding technology*
+ Investment casting in aluminum and magnesium
+ Components made of fiber-plastic composites (GFRP, CFRP)*

* Partly in-house, partly with long-standing, well-established partners.

OUR PREMISES

- 3 flexibly divisible assembly areas
- Plenty of space on 1,000 m²
- Extensive material / standard parts warehouse
- Project-related material flow and storage resources
- Diverse machinery

FAIR MODEL HENSOLDT AIR TRAFFIC CONTROL RADAR

Model of an air traffic control radar in scale 1:33, with integrated info tablet and rotating radar antenna. Construction including air cargo transport box.

PROTOTYPES

SHOWCASE-MODEL
DIEHL AIRCABIN

Production of full-scale functional components for a study of an aircraft interior.

PROTOTYPES

ELECTRIC SCOOTER UJET

Manufacturing of fully functional prototypes A/B, some with road approval. Manufacture of test carriers, tooling and pre-production parts to components such as hubless rims, drive, battery, frame and folding mechanism.

Play
product video

PROTOTYPES