3D rendering of a person sitting on a chair and reaching forward.

Systematic ergonomics – practical and resilient

Product Design

Ergonomics is much more than theory or compliance with standards. It determines whether products work in everyday life, are accepted and remain convincing in the long term. At BUSSE Design+Engineering, the focus is therefore consistently on practical benefits and usability.

Our work is based on well-founded ergonomic databases and anthropometric specialist literature. From this, we develop user-centred working environments that not only exist on paper but also prove themselves in real-world use – from the initial concept to series production.

Our latest unique selling point is our specially designed 3D ergonomic dummies, which realistically represent the different percentiles of international user groups. Tables and standards have been converted into practical 3D data. We refer to renowned data sources such as the BWB's Ergonomics Handbook, MIL-STD 1472H from the DoD, ISO 9241-210 Human Centred Design Process and many more.

This enables us to create a robust basis for ergonomic assessments early on in the development phase in a digital context. The 3D ergonomic dummies allow specific ergonomic dimensions and conditions to be tested in the early concept phases without having to determine them in a complex physical prototype or test setup. For later project steps, where a physical setup is unavoidable, the studies with our dummies provide a valid basis.

There are currently no comparable solutions on the market that offer this combination of dimensional accuracy, anthropometric completeness and practical applicability. Many existing approaches only allow for limited or unreliable conclusions – a risk that we consciously avoid.

Our range of services extends from the development of complex vehicle cabins and special-purpose vehicles to control stations and console workstations to handheld devices.

In order to efficiently combine theory and practice, we have set up our own HMI Lab. In this environment, we can quickly and specifically test previously created ergonomic concepts and studies with practical setups. This allows us to validate fields of vision, reach zones, operating logic and workflows in a realistic manner at an early stage.

We document the results obtained in a professional, standard-compliant and comprehensible manner, and they can be used directly for acceptance, testing and approval processes. In this way, we create planning reliability, reduce development risks and ensure that products not only work on paper, but also perform convincingly in everyday use.

3D representation of a person in front of a machine.
Depiction of people operating different devices and machines.
3D models of seated and standing persons, each reaching forward.
3D models of people reaching forward.
3D rendering of a person sitting on a chair and reaching forward.

Our expertise is not only proven by 400+ awards, but also by the enthusiasm of our customers.

Product DesignEngineering

Calistair

"We were particularly impressed by the enthusiasm and technical creativity of the Busse employees. The atmosphere in the project was characterized by professional looseness and great agility. We turned an idea into a finished product in 4 months!"

Product DesignEngineering

Thyssenkrupp

"As an experienced design partner, BUSSE offers everything from a single source. Creative design solutions, prototyping through to small series production and UX design for software. The solution approaches and methods through to implementation always lead to a result that perfectly meets the requirements."

Product DesignEngineeringPrototyping

Sigel

„The collaboration with the entire project team was always goal-oriented, constructive and pleasant in terms of communication. Mr. Timm and his project team always kept the functional and safety requirements in mind and understood what is also important to us in product development: can-do mentality, agile mindset as well as flexibility and efficiency in all project situations."

UI/UX Design

Prinoth

„BUSSE is our design game-changer for snow groomers! Their UI/UX team elevates not only icons and layout but the entire user experience to a new level. Clear operation turns every ride into a pleasure. Reliable from development to series production, BUSSE is by our side. Their interface, based on precise product research, simplifies operation. Flexible, forward-thinking, and reliable – BUSSE is our satisfaction guarantee!"

Product Design

Mikron

"With BUSSE as a sparring partner, we were able to successfully work out a brand-defining design for our latest products that was appropriate for the target group. BUSSE understood our internal company processes very well and was therefore able to deliver optimal results. Deadlines were always met, you can rely on BUSSE. Anytime again!"

Product DesignEngineering

Keller

"We were positively surprised by the collaboration with BUSSE in that the focus was not solely on the appearance of our product, but rather on the interplay of economical manufacturing solutions, optimized ergonomics and a functional design. The result now impresses with a coherent, unprecedented design concept."

Product DesignEngineering

Britax Römer

„Child seats are not only visually complex but also technically demanding. Our longstanding partnership with BUSSE turns development into a creative experience. Design sprints and a versatile selection matrix relieve engineers, minimize time-consuming iterations. We appreciate BUSSE for their timely implementations despite limited resources. The collaboration is not only effective but also truly enjoyable!"

Product DesignEngineeringPrototyping

Infinite Running

„What impressed me right from the start was the incorporation of many innovative ideas that led to a result that is now ready for the market. Despite patented hurdles, design concepts were fine-tuned and refined until a turnkey concept for prototypes and a near-series maturity was achieved."

Product DesignEngineeringPrototyping

Hammer

"BUSSE has been the perfect partner for us to develop new and innovative ideas for over fifteen years. BUSSE offers a very high level of professionalism and a first-class understanding of the brand. The team has completely internalized the high standards of our projects and with exceptional creativity, as well as full dedication, has helped us to set new trends. Many of our bestsellers bear BUSSE hallmarks."

Product Design

Darda

„From the outset, BUSSE embraced our technical wishes and constraints, weaving them into a cohesive product. Their craftsmanship is impressive, making the collaboration not only enjoyable but also an inspiring process due to their expertise. It's a partnership that seamlessly blends creativity with professionalism."

Das moderne BUSSE DESIGN+ENGINEERING Headquarter mit großen Glasfenstern wird von innen beleuchtet und hebt sich vom dunkler werdenden Himmel während der Dämmerung ab. Das Bild zeigt architektonisches Design und natürliche Beleuchtungseffekte.