Design model of an mtu brand fuel cell element

Prototyping

Prototyping

We are your competent partner for small series production, assembly and single part production, as well as near-series prototypes and development-accompanying models.

BUSSE Production offers over 1,500 m² of machinery, technical equipment, manpower and know-how to produce both sophisticated small series and near-series prototypes and development-accompanying models.

A worker in protective clothing and mask sprays paint on a component in an industrial paint booth. The space is characterized by industrial lighting and metal walls that create a controlled work environment.
A welder in protective clothing and helmet works on a metal frame. The workstation is equipped with various tools and clamps that hold the metal frame in position.
A worker operates a large CNC milling machine working on a white component. The workplace is clean and well organized, with modern machines and safety equipment.

Our expertise & capacities

We combine all the necessary machining processes and process steps through to painting and final acceptance with cross-industry experience under one roof:

  • Machining, conventional and CNC

  • Milling of free-form surfaces with multi-sided machining

  • Sheet metal processing*, flowdrill, welding

  • Painting (including special paints such as EMV, Soft-Touch, Nextel etc.)

  • Grinding, polishing, surface finishing

  • Cross-material assembly of components

  • Rapid prototyping: SLS, STL, DLP, CUSING etc.*

  • Injection molding up to 180 g in small series, vacuum casting technology*

  • Investment casting in aluminum and magnesium

  • Components made from fiber-plastic composites (GFK, CFK)*

(* Partly in-house, partly with long-standing, well-established partners).

Referenzen

Our premises

  • 3 flexibly divisible assembly areas

  • Plenty of space on 1,000 m²

  • Lightweight construction hall with an additional 450 m² of material storage and further customer-specific testing and assembly areas

  • Extensive material / standard parts warehouse

  • Project-related material flow and storage resources

  • Diverse machinery

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Together for success - with our experience, we will take your prototype project to the next level! Have we piqued your interest?

Our expertise is not only proven by 400+ awards, but also by the enthusiasm of our customers.

Product DesignEngineering

Calistair

"We were particularly impressed by the enthusiasm and technical creativity of the Busse employees. The atmosphere in the project was characterized by professional looseness and great agility. We turned an idea into a finished product in 4 months!"

Product DesignEngineering

Thyssenkrupp

"As an experienced design partner, BUSSE offers everything from a single source. Creative design solutions, prototyping through to small series production and UX design for software. The solution approaches and methods through to implementation always lead to a result that perfectly meets the requirements."

Product DesignEngineeringPrototyping

Sigel

„The collaboration with the entire project team was always goal-oriented, constructive and pleasant in terms of communication. Mr. Timm and his project team always kept the functional and safety requirements in mind and understood what is also important to us in product development: can-do mentality, agile mindset as well as flexibility and efficiency in all project situations."

UI/UX Design

Prinoth

„BUSSE is our design game-changer for snow groomers! Their UI/UX team elevates not only icons and layout but the entire user experience to a new level. Clear operation turns every ride into a pleasure. Reliable from development to series production, BUSSE is by our side. Their interface, based on precise product research, simplifies operation. Flexible, forward-thinking, and reliable – BUSSE is our satisfaction guarantee!"

Product Design

Mikron

"With BUSSE as a sparring partner, we were able to successfully work out a brand-defining design for our latest products that was appropriate for the target group. BUSSE understood our internal company processes very well and was therefore able to deliver optimal results. Deadlines were always met, you can rely on BUSSE. Anytime again!"

Product DesignEngineering

Keller

"We were positively surprised by the collaboration with BUSSE in that the focus was not solely on the appearance of our product, but rather on the interplay of economical manufacturing solutions, optimized ergonomics and a functional design. The result now impresses with a coherent, unprecedented design concept."

Product DesignEngineering

Britax Römer

„Child seats are not only visually complex but also technically demanding. Our longstanding partnership with BUSSE turns development into a creative experience. Design sprints and a versatile selection matrix relieve engineers, minimize time-consuming iterations. We appreciate BUSSE for their timely implementations despite limited resources. The collaboration is not only effective but also truly enjoyable!"

Product DesignEngineeringPrototyping

Infinite Running

„What impressed me right from the start was the incorporation of many innovative ideas that led to a result that is now ready for the market. Despite patented hurdles, design concepts were fine-tuned and refined until a turnkey concept for prototypes and a near-series maturity was achieved."

Product DesignEngineeringPrototyping

Hammer

"BUSSE has been the perfect partner for us to develop new and innovative ideas for over fifteen years. BUSSE offers a very high level of professionalism and a first-class understanding of the brand. The team has completely internalized the high standards of our projects and with exceptional creativity, as well as full dedication, has helped us to set new trends. Many of our bestsellers bear BUSSE hallmarks."

Product Design

Darda

„From the outset, BUSSE embraced our technical wishes and constraints, weaving them into a cohesive product. Their craftsmanship is impressive, making the collaboration not only enjoyable but also an inspiring process due to their expertise. It's a partnership that seamlessly blends creativity with professionalism."

Das moderne BUSSE DESIGN+ENGINEERING Headquarter mit großen Glasfenstern wird von innen beleuchtet und hebt sich vom dunkler werdenden Himmel während der Dämmerung ab. Das Bild zeigt architektonisches Design und natürliche Beleuchtungseffekte.