Ein technisches CAD-Modell einer Busse-Engineering-Konstruktion. Die Darstellung zeigt detaillierte innere und äußere Strukturen eines Werkzeugs mit dem eingravierten Schriftzug „BUSSE“. Das transparente Modell hebt die Präzision und Komplexität des Designs hervor.

Engineering

Complex product developments & detailed design solutions

Our engineering department offers experience in all stages of product development and offers a wide range of manufacturing processes and supplier contacts. In addition, our design engineers have a keen sense of product design and interface design, so that in addition to functional solutions, the demands of aesthetics and operation are also met. In-house prototype construction means that development statuses can be tested and validated directly in practice.

Our engineering expertise

Mechanics/kinematics

We implement complex functions in product development using intelligent components and structures that are as simple as possible. We also ensure early verification by producing and testing functional models and prototypes. The product can only be truly successful later on if the design engineers consider the aspects of ergonomics, operation and product design in addition to the purely technical solution during the development process.

Surfaces & housings

Design concepts are only as good as their constructive implementation. That's why, for many of our customers, we supply not only the design but also complex native exterior and design surfaces through to tool-ready data - all in direct dialog between product designers, engineers and series production partners. We work with a wide variety of materials and production techniques, from plastics and sheet metal constructions to fiber composite components.

Value engineering & component optimization

In value engineering, the focus is on optimizing concepts and existing products with regard to their manufacturing costs, e.g. through alternative manufacturing processes, materials or custom designs. In component optimization, acute problems from the market or production are addressed and rectified.

Testing and documentation

Validation and verification at the right time in the development process are success factors for every project. We offer a wide range of test equipment to accompany the development process and provide support with the corresponding documentation - including the creation of operating instructions.

Together with our customers, external auditors and specialists, we can develop FMEA and DFM analyses and support the approval process.

Referenzen

Project management

Thanks to our experience from a large number of projects with different customers, we can act as a pacemaker, moderator and project manager and serve as a solution-oriented sparring partner for internal development departments as well as the subsequent production partners. Furthermore, we cover a wide range of interesting contacts to alternative production options and high-performance suppliers via the resulting network.

Cross-material & cross-manufacturing know-how & supplier network

From sheet metal/welded assemblies to complex cast/composite parts. Consideration of alternative manufacturing options such as roller burnishing / hydroforming and smart fastening options such as toxing / clinching.

Plastic-compatible design with tolerance analyses and metal-safe/adjustment strategies to support toolmaking. Consideration of options such as master molds, soft tools and 2K tools as well as generic production. Material selection with options for sustainability analysis and consideration of alternative plastics and recyclates.

Together for success - with our experience, we will take your engineering project to the next level! Have we aroused your interest?

Our expertise is not only proven by 400+ awards, but also by the enthusiasm of our customers.

Product DesignEngineering

Calistair

"We were particularly impressed by the enthusiasm and technical creativity of the Busse employees. The atmosphere in the project was characterized by professional looseness and great agility. We turned an idea into a finished product in 4 months!"

Product DesignEngineering

Thyssenkrupp

"As an experienced design partner, BUSSE offers everything from a single source. Creative design solutions, prototyping through to small series production and UX design for software. The solution approaches and methods through to implementation always lead to a result that perfectly meets the requirements."

Product DesignEngineeringPrototyping

Sigel

„The collaboration with the entire project team was always goal-oriented, constructive and pleasant in terms of communication. Mr. Timm and his project team always kept the functional and safety requirements in mind and understood what is also important to us in product development: can-do mentality, agile mindset as well as flexibility and efficiency in all project situations."

UI/UX Design

Prinoth

„BUSSE is our design game-changer for snow groomers! Their UI/UX team elevates not only icons and layout but the entire user experience to a new level. Clear operation turns every ride into a pleasure. Reliable from development to series production, BUSSE is by our side. Their interface, based on precise product research, simplifies operation. Flexible, forward-thinking, and reliable – BUSSE is our satisfaction guarantee!"

Product Design

Mikron

"With BUSSE as a sparring partner, we were able to successfully work out a brand-defining design for our latest products that was appropriate for the target group. BUSSE understood our internal company processes very well and was therefore able to deliver optimal results. Deadlines were always met, you can rely on BUSSE. Anytime again!"

Product DesignEngineering

Keller

"We were positively surprised by the collaboration with BUSSE in that the focus was not solely on the appearance of our product, but rather on the interplay of economical manufacturing solutions, optimized ergonomics and a functional design. The result now impresses with a coherent, unprecedented design concept."

Product DesignEngineering

Britax Römer

„Child seats are not only visually complex but also technically demanding. Our longstanding partnership with BUSSE turns development into a creative experience. Design sprints and a versatile selection matrix relieve engineers, minimize time-consuming iterations. We appreciate BUSSE for their timely implementations despite limited resources. The collaboration is not only effective but also truly enjoyable!"

Product DesignEngineeringPrototyping

Infinite Running

„What impressed me right from the start was the incorporation of many innovative ideas that led to a result that is now ready for the market. Despite patented hurdles, design concepts were fine-tuned and refined until a turnkey concept for prototypes and a near-series maturity was achieved."

Product DesignEngineeringPrototyping

Hammer

"BUSSE has been the perfect partner for us to develop new and innovative ideas for over fifteen years. BUSSE offers a very high level of professionalism and a first-class understanding of the brand. The team has completely internalized the high standards of our projects and with exceptional creativity, as well as full dedication, has helped us to set new trends. Many of our bestsellers bear BUSSE hallmarks."

Product Design

Darda

„From the outset, BUSSE embraced our technical wishes and constraints, weaving them into a cohesive product. Their craftsmanship is impressive, making the collaboration not only enjoyable but also an inspiring process due to their expertise. It's a partnership that seamlessly blends creativity with professionalism."

Das moderne BUSSE DESIGN+ENGINEERING Headquarter mit großen Glasfenstern wird von innen beleuchtet und hebt sich vom dunkler werdenden Himmel während der Dämmerung ab. Das Bild zeigt architektonisches Design und natürliche Beleuchtungseffekte.