Ein technisches CAD-Modell einer Busse-Engineering-Konstruktion. Die Darstellung zeigt detaillierte innere und äußere Strukturen eines Werkzeugs mit dem eingravierten Schriftzug „BUSSE“. Das transparente Modell hebt die Präzision und Komplexität des Designs hervor.

Product Engineering

Professional product development for innovative designs

Our top-notch engineering is the foundation for successful products. At BUSSE, we combine extensive expertise in product development and design with a deep understanding of aesthetics and usability. Our experienced team of designers works hand in hand with our designers to ensure that every technical solution is not only functionally brilliant but also economically feasible in production.

With direct access to our in-house prototyping, we can quickly and pragmatically validate development stages and lead your project to success efficiently.

Contact us
wei Mitarbeiter unterhalten sich in einem Büro. Ein Mann im blauen Pullover und eine Frau mit einem roten Schal lächeln, während sie über ein geöffnetes Buch sprechen. Im Hintergrund sind Büropflanzen und Büroeinrichtungen zu sehen.
Ein Mann und eine Frau diskutieren über ein Produktmodell in einem Büro. Sie zeigen auf verschiedene Details des Modells, das auf einem Tisch steht, während Pflanzen das Umfeld beleben.
Zwei Techniker arbeiten gemeinsam an einem Tisch und verwenden Präzisionswerkzeuge. Einer der Techniker hält einen Messschieber, während sie sich auf die Analyse eines kleinen mechanischen Bauteils konzentrieren.

Our skills

Product development

CAD surface design

Platform development

Value engineering

Design for manufacturability (DFM)

Housing construction

Prototypes

Consulting

Small series

Exhibition models

Concept

Your contact person
Bernd Heckenberger, Head of Engineering, Project Manager
Portrait

Our Engineering Competence

We offer a broad range of specialized engineering services aimed at transforming your vision into a market-ready product.

Mechanics & Kinematics

We realize complex functions through intelligent and as simple as possible mechanical components and structures. For early verification, we manufacture and test functional models and prototypes to ensure practicality. We believe a successful product emerges only when our designers consider not just the technical solution, but also ergonomics, operability, and product design holistically from the beginning.

Surfaces & Enclosures

An outstanding design proves its quality only in constructive implementation. Therefore, we provide many of our clients with not only the design but also translate it into native, complex exterior and design surfaces up to final, tool-ready data. This is done in close coordination between product design, construction, and later manufacturing partners. We apply our expertise in a variety of materials and manufacturing techniques—from plastics and sheet metal constructions to fiber composite components.

Value Engineering & Component Optimization

The focus of value engineering is the consistent optimization of concepts and existing products to reduce production costs. We unlock potential through alternative manufacturing processes, new materials, or targeted adaptation designs. As part of component optimization, we also address acute problems from production or the market precisely and sustainably.

Value Engineering Inquiries

Testing & Documentation

Validation and verification at the right time is a crucial success factor in any project. We support this process with development-accompanying tests and ensure comprehensive documentation, which extends to the creation of user manuals.

In collaboration with our clients and external specialists, we also develop FMEA and DFM analyses and competently guide the entire approval process.

Together to success—with our experience, we elevate your engineering project to the next level! Have we piqued your interest? Contact us

Our Impulses

We offer a range of innovative additional services that go beyond traditional product development.

References

Project Management

Our extensive experience in numerous client projects enables us to act as an impetus provider (“Pacemaker”), moderator, and project manager. We serve internal development departments as well as external manufacturing partners as a solution-oriented sparring partner. Moreover, you benefit from our growing network with valuable contacts for alternative manufacturing possibilities and strong suppliers.

Comprehensive Material and Manufacturing Know-how

Our expertise spans a wide range of materials and manufacturing processes to find the optimal solution for every product.

In the field of metal processing, our knowledge extends from sheet metal and welding assemblies to complex casting or compound parts. We also assess alternative manufacturing options such as rolling or hydroforming, as well as intelligent joining techniques like toxing or clinching.

For plastic technology, we implement manufacturing-friendly layouts including precise tolerance analyses. With metal-safe and backup strategies, we support toolmaking and minimize project risks. The analysis of tool options such as standard forms, soft-tools, or 2K technology is also part of our competence, as is the sustainable choice of materials including bio-plastics and recyclates.

Together to success—with our experience, we elevate your engineering project to the next level! Have we piqued your interest? Contact us

Our skills

Product development

CAD surface design

Platform development

Value engineering

Design for manufacturability (DFM)

Housing construction

Prototypes

Consulting

Small series

Exhibition models

Concept

Your contact person
Bernd Heckenberger, Head of Engineering, Project Manager
Portrait

Current publications

Our expertise is not only proven by 400+ awards, but also by the enthusiasm of our customers.

Product DesignEngineering

Calistair

"We were particularly impressed by the enthusiasm and technical creativity of the Busse employees. The atmosphere in the project was characterized by professional looseness and great agility. We turned an idea into a finished product in 4 months!"

Product DesignEngineering

Thyssenkrupp

"As an experienced design partner, BUSSE offers everything from a single source. Creative design solutions, prototyping through to small series production and UX design for software. The solution approaches and methods through to implementation always lead to a result that perfectly meets the requirements."

Product DesignEngineeringPrototyping

Sigel

„The collaboration with the entire project team was always goal-oriented, constructive and pleasant in terms of communication. Mr. Timm and his project team always kept the functional and safety requirements in mind and understood what is also important to us in product development: can-do mentality, agile mindset as well as flexibility and efficiency in all project situations."

UI/UX Design

Prinoth

„BUSSE is our design game-changer for snow groomers! Their UI/UX team elevates not only icons and layout but the entire user experience to a new level. Clear operation turns every ride into a pleasure. Reliable from development to series production, BUSSE is by our side. Their interface, based on precise product research, simplifies operation. Flexible, forward-thinking, and reliable – BUSSE is our satisfaction guarantee!"

Product Design

Mikron

"With BUSSE as a sparring partner, we were able to successfully work out a brand-defining design for our latest products that was appropriate for the target group. BUSSE understood our internal company processes very well and was therefore able to deliver optimal results. Deadlines were always met, you can rely on BUSSE. Anytime again!"

Product DesignEngineering

Keller

"We were positively surprised by the collaboration with BUSSE in that the focus was not solely on the appearance of our product, but rather on the interplay of economical manufacturing solutions, optimized ergonomics and a functional design. The result now impresses with a coherent, unprecedented design concept."

Product DesignEngineering

Britax Römer

„Child seats are not only visually complex but also technically demanding. Our longstanding partnership with BUSSE turns development into a creative experience. Design sprints and a versatile selection matrix relieve engineers, minimize time-consuming iterations. We appreciate BUSSE for their timely implementations despite limited resources. The collaboration is not only effective but also truly enjoyable!"

Product DesignEngineeringPrototyping

Infinite Running

„What impressed me right from the start was the incorporation of many innovative ideas that led to a result that is now ready for the market. Despite patented hurdles, design concepts were fine-tuned and refined until a turnkey concept for prototypes and a near-series maturity was achieved."

Product DesignEngineeringPrototyping

Hammer

"BUSSE has been the perfect partner for us to develop new and innovative ideas for over fifteen years. BUSSE offers a very high level of professionalism and a first-class understanding of the brand. The team has completely internalized the high standards of our projects and with exceptional creativity, as well as full dedication, has helped us to set new trends. Many of our bestsellers bear BUSSE hallmarks."

Product Design

Darda

„From the outset, BUSSE embraced our technical wishes and constraints, weaving them into a cohesive product. Their craftsmanship is impressive, making the collaboration not only enjoyable but also an inspiring process due to their expertise. It's a partnership that seamlessly blends creativity with professionalism."

Das moderne BUSSE DESIGN+ENGINEERING Headquarter mit großen Glasfenstern wird von innen beleuchtet und hebt sich vom dunkler werdenden Himmel während der Dämmerung ab. Das Bild zeigt architektonisches Design und natürliche Beleuchtungseffekte.